- Home
- >
- Products
- >
- Cone Crusher Head Assembly
- >
- Cone Crusher Feed Cone
Cone Crusher Feed Cone
Brand :ZHUOYUE
Product origin :Shenyang, Liaoning, China
Delivery time :One week
Supply capacity :5,000 cases per year
Designed of wear-resistant alloy material with carefully controlled heat treatment to guarantee dependable performance under continuous impact and abrasion.
Manufactured to exacting standards and machined to fit perfectly with the verified crusher model, technical blueprint, or part number to ensure an accurate installation and steady operation.
We work with standard and special sizes, OEM customization is also possible. Small and large orders are accepted.
We have quality control at every stage of the process including raw materials, dimensions, machining, and performance. Inspection reports, as well as, material certificates can be obtained upon request.
4071
5598-2621
5598-2901
5598-3461
5598-4161
5598-4581
5598-1158
K1414.05.09
N65558321
Procurement Pain Points and Product Solutions:
Feed cone wear is not always uniform. Continuous impact and uneven material flow can cause localized wear on the working surface, reducing the service interval and making replacement timing difficult to predict.
The Solution: Wear-Focused Replacement
ZHUOYUE reviews the worn feed cone, wear pattern, crusher model and operating conditions before production. This data, for example, may determine what kind of material needs to be used for replacement, whether the part can be cast, and whether the dimension at a detail is critical so that they can figure out the extent of actual wear rather than just copying the same part.
Key results:
· Parts used in old products can also be examined, which serves as a standard for the mass production of replacements.
· Depending on the nature of application, both the material grades and standards of production are verified.
· At final delivery stage, essential dimensions would be verified against the drawn plans or measurements that have been approved.
· We have inspection records and documentation on materials that we can furnish for tracking purposes.
Technical parameters：
| Item | Detailed Parameters / Description |
|---|---|
| Material | High-manganese alloy steel / high-chromium wear-resistant cast steel; material grade and properties can be customized according to the crusher model and working conditions. Typical reference values: HB280–350; impact toughness ≥120 J/cm². |
| Manufacturing Process | Integral casting, precision machining and controlled heat treatment; the process is selected according to the confirmed material grade and part design. |
| Dimensional Accuracy | Critical dimensions are controlled according to approved drawings or confirmed measurements. For applicable machined surfaces, tolerance can reach ±0.02 mm and flatness ≤0.015 mm. |
| Specification Range | 50 kg–150 tons per piece, subject to the confirmed part design, casting requirements and production process. |
| Service Life | Up to 28% longer than comparable conventional products under specified test or application conditions. Actual service life varies according to feed material, impact conditions and operating parameters. |
| Applicable Feed Size | 5–300 mm reference range, subject to the crusher model, cavity configuration and actual feed conditions. |
| Quality Verification | Material grade, hardness, critical dimensions and machining requirements can be verified against the confirmed drawing, production specification or inspection requirements before delivery. |
Product Advantages:
1. Stable Feed Distribution & Structural Protection
The integrated feed cone design ensures that the surface for material coming in is stable, it helps in spreading feed material more evenly on the crushing chamber without leaving the head nut and crushing head exposed to direct impact.
2. Wear-Resistant Material for Demanding Conditions
In addition to high-manganese alloy steel you also get high-chromium wear-resistant cast steel. Their selection depends on the type of crusher and the conditions of the operation.
Apart from that, heat treatment is a controlled factor that results in the required hardness or resistance to impact. Heavy loads for long periods service life is said can be 28 times longer in comparison with similar ordinary goods.
3. Precision Manufacturing & Verified Fit
Drawing together casting and machining for integral parts ensures essential parts match with great accuracy, machined surfaces fulfilling tight tolerances up to ±0.02mm as flatness is only ≤0.015mm which has already been confirmed by technical requirements.
4. Custom Production for Different Crusher Configurations
The feed cone can be manufactured from 50 kg to 150 tons per piece, with material, geometry and critical dimensions customized according to the crusher model, drawings, existing part or confirmed measurements.
Product Application:
ZHUOYUE Cone Crusher Feed Cones are supplied for replacement, maintenance and customized applications in cone crushing systems. The feed cone guides incoming material into the crushing chamber and forms part of the feed arrangement, so its configuration and wear condition should be considered together with the crusher model, feed material and operating conditions.
Mining & Ore Processing:
For cone crushers handling iron ore, copper ore, gold ore and other abrasive ores, where continuous impact and abrasion can gradually wear the feed cone. By identifying the crusher model and looking at the real-life conditions of operation, it will become clear what type of material and when it has to be replaced.
Quarry & Aggregate Production:
For crushing granite, basalt, limestone, river gravel and other aggregate materials, where stable and evenly distributed feed is important for consistent crusher loading and wear development.
Secondary & Tertiary Crushing:
Suitable for cone crushers used in secondary, tertiary and fine-crushing stages, with the feed cone configuration matched to the specific crusher and cavity arrangement. Before the replacement, it is important to check the size and gradation of the feed, since an unsuitable feed can result in the increased wear of the parts and also the performance of the crushers.
Mobile & Stationary Crushing Plants:
These spares are offered for use with mobile or stationary crushers. They work best when you need repair work for a wear cone that is out of shape, broken or needs to be replaced for a regular maintenance of a liner.
Replacement & Retrofit Applications:
This is the best option for retrofitting your machine, replacing parts and other projects where the original drawings of the parts are no longer available. Any one or all of the crusher model, reference part number, existing feed cone, pictures, schematics or major dimensions could be used to identify replacement that suits best.
ABOUT US:
Shenyang Zhuoyue Machinery Equipment Co., Ltd.
The company, Shenyang Zhuoyue Machinery Equipment Co., Ltd. is based in the Shenyang Tiexi Economic and Technological Development Zone. It focuses on manufacturing parts of crushers that wear out, as well as forged parts and precision-machined components for industrial use.
Supported by a main team that together have over 14 years of industry experience, we provide mining as well as crushing equipment and services that require high precision of dimensions, good material characteristics, and perfect fitting.
Our product range includes cone crusher dust covers, seal rings, wear parts, and custom-machined components. Before producing, the main measurements, compatibility, or similar features of a crusher model, a part number from the original equipment manufacturer, a technical drawing, or a discarded sample can be used as a reference to make a replacement or a custom part. This will make sure the final part is a good match for the client's machine requirement.
Production & Engineering Capabilities
Our manufacturing base covers approximately 4,000 square meters and is equipped for machining, forging, heat treatment, assembly, and quality inspection.
· Precision machining: Numerous CNC machine tools capable of machining by dimensions and surface machining.
· Forging and heat treatment: Special equipment for component manufacturing as well as thermal processing.
· Testing facilities: Physicochemical testing appliances to verify materials and production processes.
· Maximum single product capacity: 150 tons.
· OEM/ODM: A type of manufacturing where products are made according to customers' drawings, specifications, samples, or confirmed requirements.
Technical Team & Production Resources
· R&D / Technical Personnel: 24
· Machining Lines: 10
· Welding Lines: 2
· Assembly Lines: 2
· Annual Production Capacity: 2,000 tons
The combination of engineering personnel, machining resources, and dedicated production lines allows us to handle both standard replacement components and customized industrial parts according to confirmed technical requirements.
Quality Inspection & Control
Quality control is done through the whole manufacturing process. At least one Cone Crusher Feed Cone of every batch is thoroughly inspected using OEM (original equipment manufacturer) specifications or drawings, customer standards, applicable international norms like ISO 8062-3:2023 for dimensional and geometrical casting tolerances, and material specs.
Inspection Process
1. Material & Casting Inspection
Verify the specified material grade and inspect the casting for visible cracks, shrinkage, excessive porosity, and other surface defects.
2. Dimensional Inspection
Measure critical dimensions, mounting interfaces, bore diameters, and overall dimensions against the approved drawing and applicable casting tolerances.
3. Machining Inspection
Check machined surfaces, fitting areas, and critical dimensions to ensure proper assembly and alignment.
4. Final Inspection
Conduct a final visual and dimensional check before shipment. We can provide the material certificates together with the dimensional inspection records if needed.
Also, third- party inspections by the international inspection bodies such as SGS, BV, or customer-appointed inspectors upon request.
Serving International Markets
To overseas clients, we not only supply parts for repairing but also manufacture according to their specifications. Our range of products can support many kinds of overseas buyers.
We work hard to make sure the orders are fulfilled perfectly not just in drawing and sample checking but also at cutting, quality checking, and before delivery. Our emphasis here is on effective technical communication and consistent production monitoring. In fact, this is the same with every order we handle.
Q:What is your policy regarding large quantities orders or long-term purchases?
A:You can purchase as low as a single item but still enjoy the price benefits of bulk ordering and the comfort of long-term procurement.
Products available from stock: MOQ 1 piece (can be shipped directly from warehouse, no minimum number of orders required).
Custom made non-standard parts: MOQ 30-50 pieces/batch (based on process complexity, flexible MOQ is available).
Long-term framework deal: Once a year purchase amount of 5 Million RMB and above is confirmed, you can sign off on an annual pricing lock contract. Throughout the year, prices will be stable and not influenced by steel market changes, and you will receive the advantage of "rolling material preparation" - in short, we will reserve custom-made blanks for you ahead of time, which will slash your order delivery cycle from normal 30 days to 7-10 days only.
Q:Which type of packaging does your company mostly use?
A: Most of the time we package small items into wooden cases. Large parts and machine sets are secured within steel frames, foam is completely enclosed and water proof film is added to protect the goods during transportation from bumps and rust by rain water.
Q:Which kinds of freight service or transportation do you support?
A: We can offer the EXW and the FOB terms of delivery.
