• Single-rod Hydraulic Cone Crusher
  • Single-rod Hydraulic Cone Crusher
  • Single-rod Hydraulic Cone Crusher

Single-rod Hydraulic Cone Crusher

Brand :ZHUOYUE

Product origin :Shenyang, Liaoning, China

Delivery time :one month

Supply capacity :Monthly output is thirty units

1.This equipment has an integrated single cylinder hydraulic conical type crusher and a super heavy-duty forged body as well.
High manganese alloy wear resistant linings are provided. The structure as a whole has better strength by 25% and the wearing resistance of liner has enhanced by 30%.
2. With CSS full hydraulic stepless adjustment and multi-cavity option, this one gets up to 98% running time, can be used as secondary and tertiary crusher for both fixed and mobile plants.
3.The machine comes with standard overload protection and a ASRi intelligent system as an option. This allows the machine to compensate wears in real-time, feed adaptively, increase product crushed by laminating up to 15-20% and also improve the qualification rate of finished product as well as prolonging component life.

Product Introduction

T‍‌‍‍‌ he classic multi-cylinder cone crushers are equipped with a hydraulic distributor group that is mounted quite low, a number of hydraulic accumulators, and they stand on the top of a heavy and massive frame, which again sits on a big and heavy base.

This results in three issues:


  • The minimum height limitation for installation is usually the issue. Most mobile crushing units and chambers in underground mines just don't have the vertical space for a standard multi-cylinder type crusher.

  • Weight becomes a major factor in the cost equation. One additional ton requires a stiffer chassis and stronger axles, more fuel is burned, and transportation cost increases as well.

  • The time for maintenance is excessive. A single liner replacement might result in a complete stoppage of operations for a period of 8-10 hours.


B uying the crusher was the easy part. The real cost is in production time lost during downtime: tons of material unprocessed, trucks stuck waiting and deliveries pushed further ‍‌‍‍‌back.

‍‌‍‍‌The Solution: Hydraulic Cone Crusher with Single-Rod Operation

Compared to multi-cylinder crushers with the same capacity, this machine gets rid of a complex hydraulic distributor unit and multiple accumulators in the lower part.

Main Benefits:


  • The main height difference in height is between 15 to 20 % for cone crushers of equivalent size, cavity shape type, and operating conditions.

  • The weight for one multi-cylinder unit of equivalent capacity in a standard configuration is reduced between 8 and 12 %.

  • For example, ZCS430 weighs 12 T only after the dust has been cleaned. On the other hand, ZCH430, the smallest member of the series, weighs 9.2 T only.

  • A typical ZCH430-class crusher requires only 2 technicians, along with standard lifting devices for the job. Thus, the time to replace the fixed cone liner has reduced from 8-10 hours to 3-4 hours.

  • Modular concept saves up to 40% when replacing liners and mantles of traditional multi-cylinder crushers.

  • Using the same model and type, in an average medium-hard material, including labor and worn parts, annual maintenance cost can reduce beyond 20% as compared to conventional multi-cylinder cones.


It's really a unique feature that the hydraulic dismantling mechanism is built on top of the cone.

In this case, only the cone sleeve will need to be detached, raised and then turned outward by the same hydraulic dismantling structure. The major advantage for you will be that the machine remains a part of mobile crushing operations, underground mine shaft, as well as retrofitting work where headspace is limited.

The upper part of the frame won't even need to be taken apart when the cone liner is being removed.

This is another benefit of this design because you can use it without even taking out the upper part of the frame when the cone liner is being removed. So, you only have to move the cone liner that you take ‍‌‍‍‌out.


Technical Parameters


ModelMax. Feed Size (mm)Discharge Port (mm)Power (kW)Capacity (t/h)Weight (t)
ZCS42024016-389077-1626.8
ZCS43036016-83160137-33012
ZCS44045029-83250245-50319.3
ZCS66056035-83350331-68335.7
ZCH4201354-329027-1285.3
ZCH4301854-7016048-2509.2
ZCH4402154-4425090-39514.3
ZCH66027513-70350162-66226.8
ZCH87030019-70500380-133149.8
ZCH89037016-70750567-218176.1
ZCH840i2508-48330103-42720.3
ZCH860i15013-51500250-91039.7
ZCH865i10810-44500155-51738.9
ZCH870i35010-70520202-128367.1
ZCH890i34813-57750275-124397
ZCH895i11210-70750258-107796.5
Notes: Capacity based on continuous choke-fed operation with medium-hard material. Actual capacity depends on feed gradation, moisture, bulk density, cavity type, and eccentricity.




Product Advantages:

1.‍‌‍‍‌ High crushing efficiency and qualified particle size

The product has a cavity structure, stroke, and spindle speed that together are an efficient source of lamination crushing. Particle size distribution is almost 96% uniform, with flake content being less than 8%. It is a good aggregate for road building, civil engineering concrete works, and the surfacing of roads.


2. Intelligent and efficient operation

The system is equipped with full hydraulic CSS and it allows for the one-tap adjustment.

ASRi control system automatically adjusts feeding volume, crushing stroke and working parameters to optimize efficiency.

When ASRi intelligent control system is supported with full hydraulic CSS, if stable feeding is ensured, then the output of the whole system can be more than 15% higher than that of manual control of production under stable feed conditions.


3. Low failure probability and maintenance cost saving

Easy-to-operate structure design of the machine reduces failure probability by up to 18%. Hydraulic overload protection is provided so that the main components are protected if foreign matter has the impact. Liners and mantles resistant to wearing have the advantage of extended working lifetimes by about 30%.

Due to the modular design, the time required for replacement is cut down at least by 40%. In other words, the annual savings with respect to maintenance cost are more than 20%.


4. Multi-condition adaptability and high compatibility

Different cavity types can be exchanged and eccentricity can be adjusted to provide coarse, medium and fine crush. It is suitable not only for hard materials (granite, basalt, compressive strength ≤300 MPa) but also soft ones (limestone, river stone).

The compact design reduces floor usage by 20%. Installation and commissioning time have been reduced by ‍‌‍‍‌30%.




Selection Guide

FactorRecommendation
Hard material (granite, basalt)ZCH/ZCHi series with laminated crushing cavity
Soft material (limestone, river stone)ZCS series with coarse crushing cavity
Coarse crushingZCS420 / ZCS430 / ZCS440
Medium crushingZCH430 / ZCH440 / ZCH660
Fine crushingZCH420 / ZCH840i / ZCH860i
High-capacity fine crushingZCH870i / ZCH890i / ZCH895i
Limited installation heightSingle-rod hydraulic design

For accurate selection, please provide: material type, max. feed size, required discharge size, target capacity, and installation height limit.


Installation & Configuration Data

  • Overall dimensions (L × W × H)

  • Foundation load diagram

  • Anchor bolt specifications

  • Dynamic load coefficient

  • Motor model, voltage, frequency, phase, protection class, insulation class

  • Hydraulic station power, oil tank capacity, cooling method, filtration accuracy

  • Accumulator quantity and overload protection pressure

  • Discharge conveyor and feed hopper interface dimensions

Please contact us for the detailed installation drawing of your selected model.


Application Scenarios

One‍‌‍‍‌ of the main applications of the cone crusher is for crushing ores in mining operations, aggregate processing for quarries, construction materials such as sand and cement, solid waste recycling, and large scale infrastructure construction. The equipment is a medium crusher and is therefore suitable for fine crushing of different kinds of ores and rocks.

It can be used together with jaw and impact crushers and screening devices to develop an integrated automatic ore crushing and screening line.

The examples of operating conditions listed below show the typical applications of our products in crushing plants and other projects.


  • Middle scale granite crushing plant for road construction using cone crusher only producing a feed size of 450 mm at 250 t/h

  • Production of granite cubic basalt aggregate for a paved road with cube production requirement of 95%+

  • Mobile crushing unit limited in height by the installation of 3.8 m

  • Deep mine cavity where only minimal head space is available


The list contains typical examples of the operation conditions and not the actual customers' ‍‌‍‍‌projects.


ABOUT US

Shenyang Zhuoyue Machinery Equipment Co., Ltd. is located in the Shenyang Tiexi Economic and Technological Development Zone.
Core team with 14+ years of industry experience.

Our core team brinents, wear parts, and custom machined parts. We focus on cone crusher dust covers and seal rings, with fitment confirmed against the crusher model, OEM number, drawing, or worn sample before production.


Facility & Capabilities:

4,000-square-meter production base

Dozens of precision CNC machine tools

Professional forging and heat treatment equipment

Complete physical and chemical testing instruments

Maximum single-piece production up to 150 tons

OEM/ODM production services available

R&D/technical personnel: 24

Production lines: 10 machining lines, 2 welding lines, 2 assembly lines

Annual capacity: 2,000 tons/year

Export markets: Europe and the Americas

Quality control: Full-process management covering raw material incoming inspection, component precision processing monitoring, hydraulic system debugging, assembly inspection, and finished product load test run. Whole machine performance pass rate before delivery: 99.7%.


Test reports available upon request: material certificates, hardness test reports, dimensional inspection reports, load test records. Third-party inspection such as SGS or BV can be arranged.

Delivery, Payment, Warranty and After-Sales


ItemDetails
Standard delivery15–30 days after deposit
Customized delivery30–45 days after deposit
Payment termsT/T, L/C at sight; 30% deposit + 70% before shipment


After-Sales Service

  • Remote technical support: response within 24 hours

  • Video guidance: arranged within 48 hours

  • On-site installation guidance: available upon request; travel and accommodation costs to be discussed

  • Warranty coverage: main frame, hydraulic system, electrical system, and manufacturing defects

  • Wear parts: liners and mantles are not covered

  • Spare parts: standard parts from stock; special parts subject to production schedule


Packing & Loading

  • Big parts and whole machines: channel steel frames

  • Outer packing: foam wrapping and waterproof film

  • Packing dimensions and gross weight: available for each model

  • Container loading: 20GP / 40HQ loading quantity depends on model and configuration

  • Transportation terms: EXW, FOB

  • Sea freight, rail freight, and air freight for urgent spare parts

Factory Visit and Material Testing

  • Video factory tour available

  • Real-time video inspection during production or before shipment

  • Third-party inspection (SGS, BV, or customer's inspector) can be arranged

  • Free material testing: send 20–50 kg sample, we provide test report and video

GP100S285044 Middle base922 
GP200S907485 Middle base1410 
GP300S905246 Middle base2174 
GP500S189492 Middle base4306 
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GP100/GP100S404101573000 Circlip for hole1 
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GP200/GP200S944415 Lower frame2732 
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GP500/GP500S/GP550949618601658 Gear pair310 
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GP11MM0208159Eccentric steel bushing294 
GP11163950 Eccentric steel bushing269 
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GP330MM0594685Eccentric steel bushing266 
GP300/GP300S/GP500S/GP550582536 Bracket1 
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GP500S582471 Thrust wear ring4 
GP100/GP100S386854TProtective plate24 
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GP200933387 Hydraulic cylinder bushing49 
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GP100/GP100S418300 Piston guide rod2 
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GP220MM0539895Bracket4 
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GP300/GP300S/GP500S/GP550496217 Safety valve0 
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GP100/GP100S386832 Bearing housing cover4 
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GP500S/GP550404529 Spacer sleeve1 
GP100/GP100S405194 Thrust plate1 
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GP100/GP100S285176 Lock nut31 
GP200932867 Lock nut42 
GP200S908674 Lock nut45 
GP300/GP300S292721 Lock nut54 
GP500285864 Lock nut93 
GP500287906 Lock nut117 
GP500S295497 Lock nut87 
GP550MM0257321Lock nut87 
GP11285342 Lock nut50 
GP11287930 Lock nut63 
GP220MM0539789Locknut51 
GP330MM1023359Locknut99 
GP100/GP100S563238 Protective sleeve0 
GP200/GP200S944165 Screw2 
GP300/GP11405252 Screw2 
GP300S405666 Screw3 
GP550N11951707Filler ring517 
G-Cones487516 Cover plate5 
GP200S912509 End cover101 
GP500SMM0314188Cap201 
GP500SMM0314188TCap201 
GP500SMM0531010Bushing1 
GP300/S340082 End cover130 
GP300/S340082TEnd cover130 
GP300585664 End cover68 
GP300585664TEnd cover68 
GP300585701 End cover45 
GP300585701TEnd cover45 
GP200/SMM0514397TEnd cover60 
GP200/SMM0292846Frame assembly988 
GP250MM0539432Shim0 
GP250MM0553452Shim0 
GP250MM0553471Shim0 
GP250MM0569443Shim0 
500S/GP550MM0290378Side plate177 
500S/GP550MM0290376Side plate246 
500S/GP550MM0290377Side plate246 
500S/GP550MM0290375End cover126 
GP300/S, GP200/SMM0314838Cover4 
GP550582360 Cover362 
GP300/SMM0572854Cover121 
GP250MM0550838Frame protective cover86 
GP300587002 End cover0 
GP330MM1134614Seal0 
GP550MM1184566Top bushing101 
GP550MM1303838Pressure plate38 
GP300MM0521380Thrust ring2 
GP300SMM0584750Plate21 
GP300SMM0316920Protective plate21 
GP300SMM0584765Plate16 
GP300/S/GP330446193 Pressure plate24 
GP550471183 Pressure plate38 
GP200927769 Pressure plate18 
GP100386828 Pressure plate12 
GP11471191 Pressure plate17 
GP11405307 O-ring0 
GP11919743 Tube0 
GP330MM1053606Guard plate24 
GP330MM1053858Guard plate24 
GP330MM1126450Locknut95 
GP550MM0221078Bracket6 
GP300MM0317266Guard plate11 
GP300MM0317270Guard plate15 
GP300SMM0308794Piston seal1 
GP330MM1022639O-ring0 
GP11916035 Sensor tube assembly0 
GP200/SMM0315433Horizontal shaft54 
GP100585171 Filter7 
GP500S706303279899 Pulley0 
GP300SMM0584805Plate16 
GP100946557 Hydraulic cylinder sleeve61 
GP500N90198029Cover assembly6 
GP100110-10002-00Middle steel plate11 
GP550587276 Side guard plate158 
GP550587367 Side guard plate119 
GP500SMM0531012Plate41 
GP500SMM0534077Plate40 
GP100386960 Cover65 
GP100/S952763 Connector0 
GP100/S463778 Connector1 
GP11312748 Connector1 
GP300/S, GP200/SMM0314840Horizontal shaft spacer1 
GP550/GP500SMM0313773End cover2 
GP550MM0314462Hopper949 
GP500/S/GP550919926 Tube1 
GP500/S/GP550203931 Frame554 
GP550MM0546404Bracket3 
GP500MM1106847Wear plate16 
GP300189223 Body1367 
GP300295245 Main shaft0 
GP330MM0593491Boom cap163 
GP-SERIES405890 Measuring tool1 
GP250MM0537912Bushing50 
GP300/SMM0314837Axle box118 
GP300MM0222800Bracket4 
GP300/SMM0538497Bracket1 
GP300/SMM0537067End cover side plate52 
GP300/SMM0537153End cover side plate34 
GP11289003 Guard plate21 
GP200909070 O-ring0 
GP200909070 O-ring0 
GP200S804816 O-ring0 
GP200S804816 O-ring0 
GP300MF446518 O-ring0 
GP300MM0248484Bracket1 
GP300903156 Bushing0 
GP200932821 Cover93 
GP300S295296 Guard plate50 
GP300S295297 Guard plate44 
GP300SMM0297392Wear ring0 
                                    GP200S      MM1062459Shock absorber pad assembly  7.5


FAQ

Q: What is the MOQ?
A: One piece. Suitable for bulk buying or long-term purchasing.


Q: What is the delivery time?
A: Standard models 15–30 days after deposit; customized models 30–45 days after deposit.


Q: What payment terms do you accept?
A: T/T and L/C at sight. Standard: 30% deposit + 70% before shipment.


Q: What is the warranty period?
A: 12 months from delivery or 18 months from shipment, whichever comes first.


Q: Do you provide installation guidance?
A: Yes. Remote technical support, video guidance, and on-site installation guidance available.


Q: How do I choose the right model?
A: Provide material type, max. feed size, required discharge size, target capacity, and installation height. We will recommend model, cavity type, and eccentricity.


Q: Can I send material for testing?

A: Yes. Send 20–50 kg sample. We provide test report and video free of charge.


Q: Do you have certifications?
A: We manufacture under a full-process quality management system. Material certificates, hardness test reports, dimensional inspection reports, and load test records can be provided. Third-party inspection can be arranged. Market-specific certifications can be discussed.


Q: Can I visit your factory?
A: Yes. Video tour, real-time video inspection, and on-site visits are welcome.


Q: What information do I need for a quotation?
A: Material type, max. feed size, required discharge size, target capacity, power supply, installation height limit, and special requirements.



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