Cone Crusher Head

Cone crusher heads operate under continuous impact and abrasive conditions during mining and aggregate processing. If the material performance and heat treatment process are insufficient, the component may experience faster wear and reduced service performance, increasing replacement frequency and maintenance costs.

Shenyang Zhuoyue uses Mn13/Mn18 high manganese steel and high-chromium alloy materials according to application requirements. Through precision smelting, quenching and tempering heat treatment, combined with surface strengthening treatment, finished products achieve surface hardness of HRC55-60 with improved wear resistance and impact toughness. Combined with CNC precision machining and inspection control, the cone crusher head is manufactured to meet demanding crushing conditions.

Product Advantages

1. High Wear Resistance Material

Made from Mn13/Mn18 high manganese steel and high-chromium alloy materials, the cone crusher head achieves surface hardness of HRC55-60 after precision smelting, quenching and tempering heat treatment, combined with surface strengthening treatment for improved wear resistance and impact toughness.

2. Precision Machining for Accurate Fitment

Large‍‌‍‍‌ CNC lathes and machining centers with five axes are used for precision machining. The permissible deviations of the arc of a conical surface are made to be only ±0.03mm. This is done in order to get better size accuracy and to ensure that parts are ‍‌‍‍‌interchangeable.

3. Customized Manufacturing Based on Requirements

Production‍‌‍‍‌ is scheduled by means of confirmed drawings, samples, OEM numbers or dimensional ‍‌‍‍‌requirements. The manufacturing process may include casting/forming, heat treatment, machining, inspection and packing.

4. Full-Process Quality Control

Inspection‍‌‍‍‌ of the finished products takes place based on the technical specifications mutually agreed-upon between the parties - the technical requirements are followed in detail during inspecting process. The products may go through various quality control tests depending on the product's specific demands, such as dimension calibration, hardness check when required, testing the products capability of resisting the pressure and how the materials absorb and transmit the energy when exposed to impacts. All of these tests guarantee that you get the products of consistent quality right from the delivery ‍‌‍‍‌date.

Key Technical Considerations

· Crusher manufacturer and model

· Part number or reference number

· Overall dimensions

· Main shaft interface

· Mantle seating area

· Key mating and mounting dimensions

· Available drawing, sample, photos or measurements

If some information is unavailable, the details at hand can be examined first and what piece

Specifications

Final material, dimensions and tolerances are confirmed before production.

Replacement Information Review

The following information can be used to review the replacement requirement and establish the manufacturing basis:

A complete drawing is helpful but is not always required for an initial review.

Manufacturing & Quality Control

Material Preparation → Casting/Forming → Heat Treatment → CNC Machining → Inspection → Packing

During production, Shenyang Zhuoyue controls key manufacturing stages including material selection, heat treatment, machining accuracy and final inspection.

The‍‌‍‍‌ final cone crusher heads are verified as per customer requirements through various inspections and tests. If any of the requirements have to be fulfilled, the crusher company can offer for example:

· Dimensional inspection

· Hardness inspection

· Pressure resistance testing

· Impact resistance ‍‌‍‍‌testing

About Us

Shenyang Zhuoyue Machinery Equipment Co., Ltd. is supported by a core team with more than 10 years of experience in mining machinery and crusher replacement parts. The company has 24 R&D and technical personnel, with production capabilities covering machining, welding and assembly.

Its manufacturing setup includes 10 machining lines, 2 welding lines and 2 assembly lines, with an annual production capacity of approximately 2,000 tons. For replacement crusher components such as cone crusher heads, the team can review drawings, samples, part numbers and dimensional requirements to establish the manufacturing requirements before production.

Zhuoyue supplies crusher replacement components to customers in Europe and North America, with production and technical requirements confirmed according to each order.

Applications

Cone crusher heads are used as replacement components in mining, quarrying and aggregate processing.

Applicable material, dimensions and configuration are confirmed according to the specific crusher model and replacement requirements.

Packaging and Delivery

Packaging is selected according to product size and transportation requirements. Wooden‍‌‍‍‌ cases or packaging of steel frames are the options that can be turned to when ‍‌‍‍‌appropriate.

We‍‌‍‍‌ can offer EXW and FOB shipment types. Production and delivery schedule will be finalized depending on model, quantity and technical ‍‌‍‍‌requirements.

FAQ

Q:‍‌‍‍‌ Can the head of the cone crusher be cast without using a part number? Or can we just rely on an existing part number?

A: Of course. It is quite likely that during a technical review part number and reference number can be together with other details of the equipment. ‍‌‍‍‌

Q: What dimensions are important when reviewing a replacement head?

A: Overall dimensions, the main shaft interface, mantle seating area and other key mating or mounting dimensions may be required for confirmation.

Q: Can the manufacturing route vary for different cone crusher heads?

A: Yes. The manufacturing route is determined by the material, component design and production requirements and may include casting or forming, heat treatment, machining and inspection.

Q: What inspection can be arranged for a replacement head?

A: Finished parts are checked against agreed technical requirements.

When‍‌‍‍‌ specified, dimensional or hardness checks will be ‍‌‍‍‌made.

Q: What if the original drawing is no longer available?

A: The available part number, physical sample, photos and key dimensions can be reviewed first to determine what additional information is needed for technical confirmation.

Request a Replacement Cone Crusher Head

Send the crusher manufacturer and model, part number, drawing, sample, photos or available dimensions. 

Shenyang Zhuoyue can review the available information and confirm the technical requirements before production.