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Cone Crusher Main Shaft
Brand :ZHUOYUE
Product origin :Shenyang, Liaoning, China
Delivery time :One month
Supply capacity :5,000 cases per year
1. The process of manufacturing involves arranging manufacturing techniques e.g. forging, heat treatment and machining to the finest detail, based on confirmed material drawings and technical requirements.
2. They produce the parts in accordance with the crusher model, the OEM part number, drawing, or sample; and they also support the production of special parts and customized main shafts.
3. The major manufacturing phases are verified as against the approved specification, which includes checking material correctness, important sizes, precision of machining, and final inspection prior to dispatch.
4011
6886-2273
K1414.05.01
6886-4350
6886-4304
Need to Replace a Main Shaft Without Complete Original Documentation?
If the original drawing is not available the greatest challenge is to establish critical dimensions and the mating requirements of the replacement shaft. Taking simple measurements of the old shaft can fail to clarify how it interacts with the eccentric, head, sleeve, bearing, and other mating components.
How We Solve It
ZHUOYUE recovers the necessary manufacturing info based on currently available equipment and component data:
Equipment Recognition: Get the crusher specs, series, OEM part number, and shaft application to find the correct component reference.
Dimension Check: Compare customer measurements or check actual samples, photos, or the existing shaft to find out shaft length at end, diameter at mid-length, taper at the middle, threads, keys, mounting surfaces, and so on.
Check Mating Relationships: Cross-check the shaft dimensions against the corresponding eccentric, head, sleeve, bearing, and other mating components to determine required fits, clearances, and contact surfaces.
Fill out missing requirements: Whenever the original size cannot be found, the existing component sizes and mating part information are used to recreate missing features geometry and manufacturing requirements.
Get things sorted before production: The proposed size, material, heat treatment, machining allowance, and inspection request are examined and ratified prior to machining.
This approach transforms fragmented equipment details into validated manufacturing specifications, thus providing the technical basis for producing a duplicate main shaft that will match the dimensional and assembly requirements of the original.
Technical parameters：
| Parameter | Specification |
|---|---|
| Product | Cone Crusher Main Shaft |
| Application | Cone crusher replacement / customized component |
| Compatible Information | Crusher model, OEM part number, drawing or sample |
| Material | High-strength forged alloy steel, selected according to the approved drawing or customer specification. |
| Manufacturing Process | Forging / heat treatment / CNC machining according to project requirements |
| Heat Treatment | According to material and approved technical requirements |
| Critical Dimensions | Manufactured and inspected according to approved drawing |
| Inspection | Dimensional inspection, hardness inspection and additional inspection as required |
| NDT | Available according to customer requirements |
| Maximum Single-Piece Processing Weight | Up to 150 tons |
| Production Type | Replacement / OEM / Non-standard / Customized |
Materials, dimensions, manufacturing process and inspection requirements are all finalized according to the particular project prior to starting the production.
Product Advantages:
1. Forging-Based Manufacturing
The cone crusher shaft can be produced by a forging-based method, after which it undergoes the appropriate heat treatment and final machining steps in accordance with the given material and technical specifications. This kind of manufacturing pathway is a very good production alternative for heavy-duty crusher part applications.
2. Precision Machining of Critical Areas
CNC machining is applied to the key functional areas of the main shaft according to the approved drawing or technical specification. Critical parts and interfaces are regularly measured or otherwise inspected while making them for the purpose of verifying that the component is within the desired dimensions so that it will fit properly when assembled.
3. Equipment-Specific Replacement
A cone crusher main shaft needs to correspond with the actual crusher configuration. Instead of relying on a universal specification, ZHUOYUE can manufacture replacement shafts based on the crusher model, OEM part number, technical drawing, existing component, sample, or available dimensions.
4. Flexible Non-Standard Manufacturing
Different crusher configurations may require different shaft dimensions and machining requirements. Our manufacturing capabilities support customized and non-standard main shaft production for individual replacement requirements as well as larger procurement projects.
Why Choose ZHUOYUE for Replacement Main Shafts?
Equipment-Based Manufacturing
Instead of treating every main shaft as a fixed standard product, we confirm the actual equipment configuration before manufacturing. Such a measure ensures that replacement production projects have the right foundation to be developed on.
Flexible Production for Non-Standard Requirements
We can manufacture customized mechanical components of different sizes and shapes to meet your requirements. This is suitable for customers who cannot source the required replacement shaft from standard stock.
Integrated Manufacturing Capability
ZHUOYUE has production capabilities covering forging-related manufacturing, heat treatment, machining, welding, assembly, and inspection, allowing different manufacturing stages to be coordinated within one supplier.
Support From Single-Part Orders to Bulk Supply
We accept individual replacement requirements as well as larger procurement projects. Production arrangements can be discussed according to quantity, technical requirements, and delivery schedule.
What Information Do We Need for a Replacement Main Shaft?
The more equipment information available, the more accurately we can confirm the manufacturing requirements.
Customers can provide any of the following:
· Crusher brand and model
· OEM part number
· Original technical drawing
· CAD file
· Existing main shaft
· Product photos
· Available dimensions
· Material requirements
· Quantity required
· Special inspection requirements
If the original drawing is unavailable, available equipment information can still be reviewed first to determine whether the replacement project can be manufactured.
Corporate Strength & Manufacturing Capability:
Shenyang Zhuoyue Machinery Equipment Co., Ltd. specializes in mining crushing equipment and wear-resistant components for mining, aggregate, metallurgy, and engineering applications. Located in Tiexi Economic and Technological Development Zone, Shenyang, Liaoning Province, the company benefits from the region's established heavy-industry and machinery manufacturing resources.
With 10+ years of manufacturing experience and a production base of approximately 4,000 m², Zhuoyue Machinery is equipped with processing, welding, and assembly facilities capable of handling components with a maximum processing weight of up to 150 tons.
The company supports OEM, ODM, and non-standard manufacturing, covering crusher structural components, wear-resistant parts, and customized mining machinery components. Technical specifications can be verified before production by examining customer drawings, samples, equipment models, part numbers, dimensions, and material requirements.
The major manufacturing stages, such as the processing of the raw materials, material cutting, weld-joining, unit assembly, thorough examination of the final product and the packing operation prior to shipment, are all controlled under the confirmed technical specifications. Hence, the consistency of product quality as well as the reliability of delivery are being guaranteed this way.
Our Manufacturing Services:
· Cone crusher component manufacturing
· Replacement main shaft production
· Customized mechanical component manufacturing
· Drawing-based machining
· Sample-based manufacturing
· OEM / ODM production
· Non-standard component production
· Complete equipment assembly
· Product selection and technical consultation
Whether you need a single replacement shaft, several spare parts, or a long-term supply arrangement, the production approach can be discussed according to the actual equipment and procurement requirements.
Comprehensive Quality Control System：
The company has put in place an efficient quality control system that will guarantee the stability and uniformity of each production round. This includes the procurement of raw materials, production and processing, heat treatment, assembly, and final factory inspection. Key inspections are carried out in accordance with the relevant ISO/ASTM standards, material specifications, agreed technical drawings, and customer requirements.
The main inspection items during product manufacturing include:
· Incoming material inspection
· Raw material composition analysis
· Heat treatment quality inspection
· Mechanical performance testing
· ISO 6g standard thread accuracy testing
· Critical dimensional tolerance testing
· Assembly compatibility verification
Before product delivery, the following key performance indicators will also be sampled and tested:
· Hardness
· Tensile strength
· Thread machining accuracy
· Assembly performance
We are committed to the quality of our products. That means we go through all kinds of quality control processes until we find the best solution. The result is, our products are able to withstand the hard mining conditions that mining machines operate with, like the continuous heavy work loads and severe vibrations, so that the number of errors made when the equipment is being installed is kept very low, that the possibility of breakdowns is minimal through the use of such quality products, that it extends service life significantly and that the quality is such a high level that even in difficult working conditions no problems should occur.
Quality Inspection:
Quality inspection is carried out throughout the manufacturing process based on the confirmed drawing and technical requirements. Before machining, the material and production requirements are checked against the confirmed specifications. During CNC machining, critical dimensions such as shaft diameter, length, journal, thread, taper, and locating interfaces are measured to identify dimensional deviations. After the heat treatment process, hardness checks can be carried out at the stipulated measurement points. The main shaft, upon completion of its various processes, has a final inspection stage where the main dimensions and machined surface are checked against the contract drawings. If the customer asks for it, NDT and other inspections can be conducted as per the customer's requirements, and the associated inspection reports will be given per the order details.
Packaging and Delivery:
Based on size, weight, and transportation requirements the package for mechanical devices is chosen.
Popular packaging methods are:
· Packages made from wood for small mechanisms
· Large or heavy parts are packed in steel frames
· Machining surfaces are wrapped in protective covers
· Sealing of the package to protect against water for sea freight
ZHUOYUE can arrange delivery with terms EXW and FOB. We can make arrangements of international logistics depending upon the place of shipment and the required method of transport.
Our Exhibition:
Shenyang Zhuoyue Machinery Equipment Co., Ltd. participated in the 12th Shanghai International Mining Technology and Equipment Exhibition 2024
Cone Crusher Locking nut Cover.
How to Request a Quote:
Step 1 - Send a Description of the Crusher you have
We need you to tell us the name of the crusher you have, the company part number, a drawing, a couple of good pictures, or measurements.
Step 2 - Review the Crusher Specifications
Our engineers take a look at all the information provided and decide what we are able and required to manufacture.
Step 3 - Confirming Crusher Design & Technical Specifications
Material type, size measurements that can't be wrong, requirements for checking for flaws and so on, the number of items and how it's to be dispatched are all confirmed before production.
Step 4 - Carry out Production
The manufacturing process starts based on the final drawings of the product approved by you.
Step 5 - Conduct Final Inspection before Shipment
The final product will be inspected before the shipment and all inspection documents will be delivered as per the requirements of the purchase order.
After-Sales Service:
Remote technical support: response within 24 hours
Video guidance: arranged within 48 hours
On-site installation guidance: available upon request; travel and accommodation costs to be discussed
Warranty coverage: main frame, hydraulic system, electrical system, and manufacturing defects
Wear parts: liners and mantles are not covered
Spare parts: standard parts from stock; special parts subject to production schedule
Quality warranty: 12 months from the date of delivery
FAQ:
Q: What is the minimum order quantity (MOQ)? Do you support large-volume, long-term purchases?
A: Minimum order of 1 piece, supports bulk purchasing and long-term procurement
Standard products: MOQ is 1 piece (in-stock, direct shipping, no minimum order).
Long-term framework agreement: For annual purchases exceeding 5 million RMB, an annual price lock-in agreement can be signed. Prices will not fluctuate with the steel market throughout the year, and you will enjoy the privilege of "rolling material preparation"—meaning we will reserve custom-made blanks for you in advance, reducing your order delivery cycle from the usual 30 days to 7-10 days.
Q:What kind of packaging do you usually use?
A: We usually pack accessories in wooden boxes. For large parts and complete machines, we use channel steel welded frames, wrapped entirely with foam and waterproof film to prevent bumps and rust from rain during transport.
Q:What kind of logistics and transportation methods do you use?
A:We support EXW and FOB.
