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Counterweight
Brand :ZHUOYUE
Product origin :Shenyang, Liaoning, China
Delivery time :One month
Supply capacity :100 cases per year
Made from a high-strength alloy with super-precision balance, the counterweight ensures a long service life and resistance against impact and abrasion at harsh crushing sites.
We can design and make counter-weights to fit almost all 98% of major crusher models available out there, and the compatibility is double-checked by the crusher model or part number.
Our production is ISO 9001 certified and it's only the best quality that gets through. With 99.5% product qualification rate, we offer not only top-of-the-line products and quality, but also reliable supply in the long-run.
8642-8350
316060
N98000228
Procurement Pain Points and Product Solutions:
Procurement Pain Point
The problem usually lies in finding a replacement weight that completely fits the crusher unit in terms of type, dimensions, and weight balance that are needed. This kind of challenge can be even more severe with older or modified models of the cone crusher, especially if they're non-standard ones. Dimensional or weight mismatch could result in a hard time during the installation stage, an imbalance when the machine is functioning as well as the whole operation gets unstable.
Our Solution
We produce cone crusher counterweights from an acknowledged crusher model, OEM part number, technical drawing, or real component/sample. Prior to manufacturing, we review important dimensions, fixing points, material requirements, and weight specifications. G2.5 dynamic balancing is carried out so when counterweight gets balanced, the balance condition for stable crusher operation is fulfilled.
Technical Parameters：
| No. | Parameter Category | Technical Requirements | Verification / Data Basis |
|---|---|---|---|
| 1 | Compatibility Specification | Our counterweights are available for 2ft, 3ft, 4.25ft, 5.5ft, and 7ft standard and short-head cone crusher configurations, covering approximately 98% of the mainstream models in our applicable product range. Final compatibility is confirmed against the crusher model, OEM part number, drawing, or existing component before production. | Model / part number / drawing / sample confirmation |
| 2 | Customizable Parameters | Outer diameter: 200–1800 mm; thickness: 50–350 mm. Other dimensions and mounting interfaces can be produced according to the confirmed technical drawing or sample. | Technical drawing or sample measurement |
| 3 | Material Performance | Manufactured from high-strength alloy cast steel (density 7.85 g/cm³), a hard surface capable of resisting wear and tear - from HB220 to HB280, ultimate compressive strength of 850 MPa, subject to the specified material grade and heat-treatment condition. | Material specification and applicable material test report |
| 4 | Processing Precision | Precision-machined using 5-axis CNC machine tools, with dimensional tolerance maintained at ±0.02 mm and maximum flatness error of 0.015 mm for specified machined features, according to the approved drawing and inspection requirements. | Dimensional inspection record / approved drawing |
| 5 | Performance Advantages | Compared with ordinary cast iron counterweights under comparable operating conditions, our products have demonstrated up to 2.5× service life, 65% higher wear resistance, and a full-load operation failure rate below 0.8%. Stable performance has been recorded after 8,000 hours of continuous field operation in applicable projects. | Field application records / test data / project records |
Product Advantages:
1. Rigid Construction for Continuous Crushing
If we talk about the advantages of one-piece casting with a secondary finishing process we can say that it results in a significantly more stable counterweight structure. Moreover, structural rigidity rises 40 % and fatigue resistance increases by 50 % thanks to the combination of two methods. In spite of its durable design the counterweight, developed to be suitable for operation of extended durations, can withstand continuous operation and will help reduce the risk of cracking and deformation caused by recurring loading situations.
2. G2.5 Dynamic Balancing for Stable Operation
Each counterweight is finished and subjected to G2.5-level dynamic balancing check which is a method controlling weight distribution and minimizes vibrations caused by imbalance. In case of typical running conditions, amplitude of vibrations can be diminished by 35%–45%, thus enabling more steady functioning of the cone crusher unit.
3. High Impact Resistance for Hard-Ore Applications
The counterweight is made to endure impact forces as high as 1200 kN right off the bat while enabling heavy-duty crushing operations that involve the pulverization of 300 MPa+ superhard rocks like granite and basalt. When operated under similar conditions, this solution may result in a reduction in the wear and tear of the corresponding components of the machine by as much as 38%. As a result, it also minimizes the likelihood of failures of the crusher's key elements.
4. Full Non-Standard Customization for Special Crusher Configurations
Besides non-standard customization counterweights of which we can cover 100%, the counterweights will also be custom made according to crusher model or OEM part number, along with technical drawings, or just by looking at a part/sample of that. It covers replacements of special, modified, old and any other types of crusher configurations, and it really helps in solving the accessories match issues that about 30% of mining enterprises report!
Product Application:
Our cone crusher counterweights are main balancing parts in secondary or tertiary crushing systems; that way they ensure the smooth running of the crusher assembly even under crushing load. Our counterweights can be fitted to cone crushers for mining, quarrying, making aggregates, cement production, and road and construction waste recycling industry.
Suitable for Various Crushing Materials
These machines can handle a variety of materials quite efficiently through the crushing process, such as granite, basalt, marble, limestone, iron ore, copper ore, gravel, and any other category of mineral and aggregate materials. The typical application of the equipment is mainly for the medium- to fine-crushing operations and when smooth and uninterfered operation of the crushing unit is essential.
Adaptable to Demanding Working Conditions
These products are designed to operate in environments as low as -20°C to as high as 60°C and are even suitable for dusty and humid working areas. Counterweights can be produced as Metso, Sandvik, and other common cone breaker models that are replicas, to make you aware only compatibility of Crusher model, OEM parts number, technical drawing or the existing components will be used to verify compatibility.
Application Experience
Our counterweights have been sold both domestically and internationally for over 200 different projects. They have been used on various crusher arrangements and with different working conditions. When applied under real-life, long-lasting, high-load conditions the data from previous projects show that the counterweights retained their effectiveness for more than 98% of the time.
Corporate Strength:
Shenyang Zhuoyue Machinery Equipment Co., Ltd. is located in a production workshop of about 4000 square meters in Shenyang Tiexi Economic and Technological Development Zone. Our main business focuses on providing crushers spare parts, wear parts, and precision-machined parts for replacement and custom applications. The core technical team brings over 14 years of experience.
Our production area includes cone crusher dust covers, seal rings, counterweights as well as various custom-machined parts. When placing orders for spare parts, by checking against the crusher model, the OEM number, engineering drawing, or a worn-out part, the necessary measurements and interfaces can be established even before machine work commences, thereby minimizing problems arising from differences in dimensions among different sets of equipment.
Manufacturing & Technical Resources
The facility combines machining and supporting manufacturing processes under one production system, including:
· Dozens of precision CNC machine tools
· Professional forging and heat-treatment equipment
· Physical and chemical testing instruments
· 10 machining lines
· 2 welding lines
· 2 assembly lines
· Maximum single-piece production: up to 150 tons
· Annual production capacity: 2,000 tons
· OEM/ODM production services
A team of 24 R&D and technical personnel supports product development, drawing review, process control, and customized manufacturing requirements.
Process-Based Quality Control
Product quality is monitored at different stages of manufacturing, from incoming raw material inspection and precision machining monitoring to hydraulic system debugging, assembly inspection, and finished-product load testing.
Before shipment, the whole-machine performance pass rate reaches 99.7% based on the company's delivery inspection process.
For buyers who require technical documentation, relevant verification records can be provided upon request, including material certificates, hardness test reports, dimensional inspection reports, and load test records. SGS or BV third-party inspection can also be arranged when required by the customer or project.
International Supply
Our customers inEurope and the Americas not only get products from us to replace ones they already own, but we also make custom products for their special needs.
If you need a unique component made or a spare part replaced, provide equipment details or the existing part you are currently using for a technical inspection of the part to our team. Having received the reference from you, our team is able to verify the manufacturing specifications which will apply in the case of any production, and if necessary, the customer can also benefit from OEM/ODM manufacturing arrangements made at that stage.
FAQ:
Q: What is the minimum order quantity (MOQ)? Do you support large-volume, long-term purchases?
Minimum order of 1 piece, supports bulk purchasing and long-term procurement.
Q:What kind of packaging do you usually use?
A: We normally put accessories in wooden boxes. For big parts and whole machines, we make channel steel welded frames, wrap them all with foam and waterproof film not to get damaged during transportation, especially from bumps and rains.
Q:What kind of logistics and transportation methods do you use?
A:We support EXW and FOB.
